Metal Components
Precision-engineered metal solutions tailored for critical medical applications. From complex, miniature geometries to scalable production, our components deliver the reliability and performance required for surgical instruments, implantable devices, and other life-saving technologies.
Coils, Springs, Wire Forms
Precision in the smallest dimensions. We specialize in crafting high-quality wire components that push the boundaries of miniaturization.
Our expertise spans a wide range of materials, including Nitinol, with capabilities to work with wires as fine as 0.0005″ in diameter.
Our portfolio includes:
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Micro springs
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Medical coils
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Guidewires
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Compression, torsion, and extension springs
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Custom wire forms
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Garter springs
For catheter and endoscope applications, we offer rapid prototyping services to accelerate your product development cycle.
With stringent quality control and tight tolerances, we ensure each component meets the exacting standards demanded by the medical device industry.
Whether you’re developing cutting-edge surgical tools or refining existing designs, our team is ready to collaborate on your next innovation.
Curious about how our expertise can enhance your project? Let’s discuss your specific requirements and explore solutions tailored to your needs.
Metal 3D Printing/Additive Manufacturing
Revolutionary micro-precision metal components from TrioLabs using Resin Infused Powder Lithography (RIPL).
Capabilities:
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Ultra-high precision (5-micron resolution)
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Ra32 native surface finish: No need for secondary operations to make the parts usable!
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Tolerances as tight as 0.0005″
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Scalable to high-volume production
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99% Density after sintering
Materials:
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Available: 17-4 Stainless Steel, 316L
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Coming soon: 304L SS, MP35N, 440C, Ti64
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Future: Nitinol, Tungsten, Zirconia, Alumina
Applications:
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Surgical robotics components
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Interventional catheter parts
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Orthodontic brackets, Ophthalmic shunts, Microneedles
Key Advantages:
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Design flexibility beyond machining constraints
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Rapid prototyping and production
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ISO 13485 certified
RIPL technology offers unmatched precision, speed, and design flexibility for your medical device components.
Ready to explore micro-precision metal parts? Let’s discuss how we can accelerate your innovation.
Laser Cutting and Stents
Precision laser cutting services for complex medical devices, specializing in stents and intricate components.
Capabilities:
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Tube cutting: 0.008″ to 0.750″ OD, up to 0.050″ wall thickness
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Flat stock cutting
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Femto, Fiber, and YAG laser cutting
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Materials:
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Stainless Steel, Nitinol, Cobalt Chromium, Precious Metals, Nickel Alloys, and more.
Applications:
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Implantable stents
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Flexible/Steerable Catheter components
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Drug delivery systems
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Minimally invasive surgical tools
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Secondary Processes:
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Laser welding, deburring, shape setting
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Electropolishing, passivating
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Surface treatment, soldering
Our multidisciplinary team of passionate engineers ensures rapid iteration and evaluation of designs.
We prioritize quick turnaround without compromising quality, from concept to manufacturing.
Need precision-cut components for your medical device? Let’s discuss how our laser cutting expertise can bring your innovative designs to life.
Mandrels and Core Wires
Precision and speed, when you need it most.
Our centerless grinding expertise delivers both mandrels and core wires with unparalleled accuracy and efficiency.
Key Capabilities:
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Ultra-precision tolerances: +/- .0001″ OD
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Vast inventory of raw materials, including Nitinol (NiTi) and PTFE
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Rapid turnaround times
Materials We Excel In:
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Pure PTFE
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Glass-filled PTFE
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Stainless steel
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Titanium
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Nitinol
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Plastics
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Ceramic
Our Grinding Prowess:
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Constant OD
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Tapers
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Steps
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Grooves
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Custom profiles
Spotlight on PTFE: Our glass-filled PTFE mandrels offer exceptional precision with tolerances of +/- .0001″.
We understand the urgency in medical device development.
That’s why we maintain a comprehensive inventory of raw materials, significantly reducing lead times without compromising on quality.
Need a solution fast? Browse our in-stock selection of PTFE, stainless steel (coated and uncoated), and NiTi mandrels.
Ready to elevate your project with precision-ground mandrels or core wires? Let’s discuss how our capabilities can meet your specific needs and timelines.
Machining
State-of-the-art precision machining for medical device components, offering superior tolerance control and surface quality.
Capabilities:
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Milling centers up to 5-axis
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Mill turning centers up to 5-axis
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Swiss turning centers up to 12-axis
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High-end wire EDM
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Gear hobbing
Typical Tolerances:
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Diameter: +/- 0.0005″ (extreme: +/- 0.0001″)
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Length: +/- 0.001″ (extreme: +/- 0.0005″)
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Surface finish: 16 Ra (extreme: 4 Ra)
Additional Services:
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Passivation (ASTM A967)
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Electropolishing (A380)
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Micro bead and aluminum oxide blasting
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Vibratory finishing
Our advanced machining technologies ensure the highest quality components at competitive costs.
From complex geometries to tight tolerances, we push the boundaries of precision manufacturing.
Need custom machined components for your medical device? Let’s discuss how our capabilities can meet your exacting specifications.
Custom Stamping
Precision metal and plastic stamping, offering a wide range of capabilities and materials.
Capabilities:
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Metal stamping up to 12″ x 12″ (flat), thickness .005″ to .190″
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Deep drawing up to 3″ deep and 8″ in diameter
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Plastic stamping up to 5″ x 7″ (flat), thickness .005″ to .125″
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Flat blanking, piercing, metal forming, progressive stamping
Materials:
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Metals: Low carbon steel, spring steel, brass, copper, stainless steel, aluminum, and more.
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Plastics: ABS, acetal, nylon, polypropylene, PTFE, PVC, and more
Additional Services:
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Secondary operations: Deburring, tapping, reaming, counterboring
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Heat treating, plating, non-destructive testing (via approved vendors)
Quality Assurance:
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AS 9100:2016 & ISO 9001:2015 certified Quality Management System
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Certified Women Owned Business (WBENC)
With our extensive tooling capabilities, diverse material inventory, and expertise in complex stampings, we deliver precision components tailored to your specific needs.
Need custom stamped parts? Let’s discuss how our capabilities can meet your exacting requirements.
Shaped Wire
Precision-shaped wire solutions for diverse medical device applications.
Materials:
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Over 60 different metals, including copper alloys and stainless steel
Shapes:
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Standard: Round, Square, Rectangle, Flat, Half-Round
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Specialty: Diamond, Triangle, Keystone, House-shaped, Custom designs
Key Features:
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Precise corner radii and angles
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Customizable finishes
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Tight tolerance control
Key Advantage:
Our drawing process offers significant cost savings and shorter lead times for shaped mandrels compared to EDM and grinding methods.
Our drawing process offers significant cost savings and shorter lead times for shaped mandrels compared to EDM and grinding methods.
From standard profiles to unique configurations, we provide tailored solutions for your specific medical device requirements.
Need specialized shaped wire? Let’s discuss how our capabilities can enhance your product performance while optimizing costs and timelines.
Marker Bands
Precision radiopaque marker bands designed for clear visibility during minimally invasive procedures.
Through our partner Jimalu Medical, we supply high-quality marker bands that enable accurate positioning of interventional medical devices under fluoroscopy.
Capabilities:
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Precision marker band manufacturing
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Custom sizes and geometries
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High-quality finishing for smooth integration into catheter assemblies
Materials:
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Platinum
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Platinum-Iridium
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Gold
Applications:
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Catheters
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Balloon catheters
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Stent delivery systems
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Interventional medical devices
Jimalu’s precision manufacturing ensures excellent radiopacity, tight dimensional control, and consistent quality for critical catheter components.
Need marker bands for your device? Let’s discuss how our capabilities can support your program.
Plating
Specialized electroplating services to enhance the performance and durability of precision components.
Through our partner ProPlate, we offer high-quality plating solutions for a wide range of precision metal components.
Capabilities:
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Gold plating
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Silver plating
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Nickel plating
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Tin plating
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Selective plating
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Rack and barrel plating
Applications:
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Electrical contacts and connectors
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Precision springs and wire components
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Machined metal parts
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Electronic components
ProPlate’s expertise in precision electroplating ensures consistent coating thickness, improved corrosion resistance, and enhanced conductivity for critical components.
Need precision plating for your components? Let’s discuss how our capabilities can support your manufacturing needs.
Nitinol
High-performance Nitinol materials engineered for advanced medical applications.
Through our partner Ingpuls Medical, we provide high-quality Nitinol solutions backed by deep metallurgical expertise.
Ingpuls is one of the few manufacturers that produces its own Nitinol ingots, enabling precise control of alloy composition and consistent material performance from melt to finished product.
Materials Available:
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Nitinol wire
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Nitinol tubing
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Nitinol sheet
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Nitinol powder
Applications:
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Stents
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Guidewires
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Orthopedic implants
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Orthodontic devices
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Other shape-memory and superelastic medical components
With tight control of the entire material production process, Ingpuls delivers reliable superelastic and shape-memory properties required for next-generation medical devices.
Looking for high-quality Nitinol materials for your device program? Let’s discuss how we can support your development and production needs.
