Metal Components

Precision-engineered metal solutions tailored for critical medical applications. From complex, miniature geometries to scalable production, our components deliver the reliability and performance required for surgical instruments, implantable devices, and other life-saving technologies.

Coils, Springs, Wire Forms

Precision in the smallest dimensions. We specialize in crafting high-quality wire components that push the boundaries of miniaturization.

Our expertise spans a wide range of materials, including Nitinol, with capabilities to work with wires as fine as 0.0005″ in diameter.

Our portfolio includes:

Micro springs
Medical coils
Guidewires
Compression, torsion, and extension springs
Custom wire forms
Garter springs

For catheter and endoscope applications, we offer rapid prototyping services to accelerate your product development cycle.

With stringent quality control and tight tolerances, we ensure each component meets the exacting standards demanded by the medical device industry.

Whether you’re developing cutting-edge surgical tools or refining existing designs, our team is ready to collaborate on your next innovation.

Curious about how our expertise can enhance your project? Let’s discuss your specific requirements and explore solutions tailored to your needs.

Metal 3D Printing/Additive Manufacturing

Revolutionary micro-precision metal components from TrioLabs using Resin Infused Powder Lithography (RIPL).

Capabilities:

Ultra-high precision (5-micron resolution)
Ra32 native surface finish: No need for secondary operations to make the parts usable!
Tolerances as tight as 0.0005″
Scalable to high-volume production
99% Density after sintering

Materials:

Available: 17-4 Stainless Steel, 316L
Coming soon: 304L SS, MP35N, 440C, Ti64
Future: Nitinol, Tungsten, Zirconia, Alumina

Applications:

Surgical robotics components
Interventional catheter parts
Orthodontic brackets, Ophthalmic shunts, Microneedles

Key Advantages:

Design flexibility beyond machining constraints
Rapid prototyping and production
ISO 13485 certified

RIPL technology offers unmatched precision, speed, and design flexibility for your medical device components.

Ready to explore micro-precision metal parts? Let’s discuss how we can accelerate your innovation.

Laser Cutting and Stents

Precision laser cutting services for complex medical devices, specializing in stents and intricate components.

Capabilities:

Tube cutting: 0.008″ to 0.750″ OD, up to 0.050″ wall thickness
Flat stock cutting
Femto, Fiber, and YAG laser cutting
Materials:
Stainless Steel, Nitinol, Cobalt Chromium, Precious Metals, Nickel Alloys, and more.

Applications:

Implantable stents
Flexible/Steerable Catheter components
Drug delivery systems
Minimally invasive surgical tools
Secondary Processes:
Laser welding, deburring, shape setting
Electropolishing, passivating
Surface treatment, soldering

Our multidisciplinary team of passionate engineers ensures rapid iteration and evaluation of designs.

We prioritize quick turnaround without compromising quality, from concept to manufacturing.

Need precision-cut components for your medical device? Let’s discuss how our laser cutting expertise can bring your innovative designs to life.

Mandrels and Core Wires

Precision and speed, when you need it most.

Our centerless grinding expertise delivers both mandrels and core wires with unparalleled accuracy and efficiency.

Key Capabilities:

Ultra-precision tolerances: +/- .0001″ OD
Vast inventory of raw materials, including Nitinol (NiTi) and PTFE
Rapid turnaround times

Materials We Excel In:

Pure PTFE
Glass-filled PTFE
Stainless steel
Titanium
Nitinol
Plastics
Ceramic

Our Grinding Prowess:

Constant OD
Tapers
Steps
Grooves
Custom profiles

Spotlight on PTFE: Our glass-filled PTFE mandrels offer exceptional precision with tolerances of +/- .0001″.

We understand the urgency in medical device development.

That’s why we maintain a comprehensive inventory of raw materials, significantly reducing lead times without compromising on quality.

Need a solution fast? Browse our in-stock selection of PTFE, stainless steel (coated and uncoated), and NiTi mandrels.

Ready to elevate your project with precision-ground mandrels or core wires? Let’s discuss how our capabilities can meet your specific needs and timelines.

Machining

State-of-the-art precision machining for medical device components, offering superior tolerance control and surface quality.

Capabilities:

Milling centers up to 5-axis
Mill turning centers up to 5-axis
Swiss turning centers up to 12-axis
High-end wire EDM
Gear hobbing

Typical Tolerances:

Diameter: +/- 0.0005″ (extreme: +/- 0.0001″)
Length: +/- 0.001″ (extreme: +/- 0.0005″)
Surface finish: 16 Ra (extreme: 4 Ra)

Additional Services:

Passivation (ASTM A967)
Electropolishing (A380)
Micro bead and aluminum oxide blasting
Vibratory finishing

Our advanced machining technologies ensure the highest quality components at competitive costs.

From complex geometries to tight tolerances, we push the boundaries of precision manufacturing.

Need custom machined components for your medical device? Let’s discuss how our capabilities can meet your exacting specifications.

Custom Stamping

Precision metal and plastic stamping, offering a wide range of capabilities and materials.

Capabilities:

Metal stamping up to 12″ x 12″ (flat), thickness .005″ to .190″
Deep drawing up to 3″ deep and 8″ in diameter
Plastic stamping up to 5″ x 7″ (flat), thickness .005″ to .125″
Flat blanking, piercing, metal forming, progressive stamping

Materials:

Metals: Low carbon steel, spring steel, brass, copper, stainless steel, aluminum, and more.
Plastics: ABS, acetal, nylon, polypropylene, PTFE, PVC, and more

Additional Services:

Secondary operations: Deburring, tapping, reaming, counterboring
Heat treating, plating, non-destructive testing (via approved vendors)

Quality Assurance:

AS 9100:2016 & ISO 9001:2015 certified Quality Management System
Certified Women Owned Business (WBENC)

With our extensive tooling capabilities, diverse material inventory, and expertise in complex stampings, we deliver precision components tailored to your specific needs.

Need custom stamped parts? Let’s discuss how our capabilities can meet your exacting requirements.

Shaped Wire

Precision-shaped wire solutions for diverse medical device applications.

Materials:

Over 60 different metals, including copper alloys and stainless steel

Shapes:

Standard: Round, Square, Rectangle, Flat, Half-Round
Specialty: Diamond, Triangle, Keystone, House-shaped, Custom designs

Key Features:

Precise corner radii and angles
Customizable finishes
Tight tolerance control

Key Advantage:

Our drawing process offers significant cost savings and shorter lead times for shaped mandrels compared to EDM and grinding methods.

From standard profiles to unique configurations, we provide tailored solutions for your specific medical device requirements.

Need specialized shaped wire? Let’s discuss how our capabilities can enhance your product performance while optimizing costs and timelines.

Polymer Components

Cutting-edge polymer solutions engineered for advanced medical applications. From rapid prototyping to high-volume production, our components meet the exacting standards of the medical device industry, enabling innovative technologies across catheter systems and minimally invasive devices.

Medical Grade Extrusions

Precision extrusions delivered fast through our trusted partner, Keystone Medical Technologies (www.keystonemedtech.com).

ISO 13485 certified for quality assurance.

Capabilities:

Single lumen, multi-lumen, over-extrusion, balloon tubing & monofilaments
Diameters: 0.010″ to 0.500″
Wall thickness: 0.0015″ to 0.075″

Materials:

PEBA, polyethylene, polyamide, polyurethane, polyester, thermoplastic elastomers
In-stock options: 35D-72D Pebax, Tecoflex, Pellethane, LDPE, Polypropylene, Vestamid.

Services:

Custom die design and fabrication
R&D runs through high-volume production
Cut lengths or spools available

From concept to production, we offer rapid turnaround times and expertise to accelerate your medical device development.

Looking for specialized extrusions? Let’s discuss your project requirements.

Need things fast? We partner with RawPart for easy purchasing. Check out our inventory at RawPart.com

Browse extrusions inventory

Medical Balloons

Precision-engineered balloons for every medical application, crafted in partnership with Hoop Medical, specialists in balloon manufacturing.

Range:

Non-compliant: High-force, high-dimensional accuracy
Semi-compliant: Controlled radial expansion
Compliant: High-expansion ratio for volume-controlled procedures

Materials:

PET: High strength, non-compliant
Nylon: High-pressure applications, thermally bondable
PEBAX: Customizable hardness (25D-72D)
Polyurethane: Compliant and semi-compliant options
TPE: Ultra-high compliance, alternative to Latex

Advanced Manufacturing:

Robotic blow molding for optimal performance
Thin walls, high burst-pressures, small crossing profiles
Rapid prototyping and production

From polymer blends to engineered resin-compounds, we leverage cutting-edge materials to meet your exact specifications.

Looking for something right away? Browse our in-stock balloons.

Ready to enhance your device with custom balloon technology? Let’s discuss your requirements and bring your design to life.

Etched PTFE Liners

High-performance PTFE liners for advanced catheter and minimally invasive device applications.

Key Features:

Unsurpassed low contact angle for minimal friction
Etched OD for enhanced bonding with other materials
Smooth, lubricious inner surface
Reliable etching and tie layer application
Available in extruded and film cast options

Our PTFE etched liners are engineered to provide optimal performance in medical device applications where low friction and secure bonding are critical.

With both extruded and film cast options available, we offer flexibility to meet your specific design requirements.

Looking to improve the performance and reliability of your catheter or minimally invasive device?

Let’s discuss how our etched PTFE liners can enhance your product’s capabilities.

Need things fast? We partner with RawPart for easy purchasing. Check out our inventory at RawPart.com

Browse ePTFE inventory

Medical Heat Shrink Tubing

FEP Heat Shrink Solutions:

Regular Heat Shrink (1.6:1 and 1.3:1 Shrink Ratio)
QuickShrink™ 2.0 for rapid shrink times, lower shrink temperatures (82-232°C)
PTFE Regular & Zebra Heat Shrink for endoscopic devices

Key Uses:

Reflow processing tool
Splicing, tipping, bonding applications

PET Heat Shrink Tubing:

Ultra-thin wall and high shrink ratio
Lower shrinkage temperature
Smooth inner and outer surfaces
Excellent biocompatibility and dielectric strength

Applications:

Electrophysiology catheters
Laser welding
Braid/coil termination
Tube tipping
Silicone balloon clamping

Our medical-grade heat shrink tubing meets exacting industry standards. Custom solutions available for both FEP and PET options to meet your specific requirements.

Need specialized heat shrink tubing for your medical device? Let’s discuss how our solutions can enhance your manufacturing process.

Need things fast? We partner with RawPart for easy purchasing. Check out our inventory at RawPart.com

Browse heat shrink inventory

Polyimide Tubing and Coated Wire

Precision polyimide solutions for advanced medical applications, offering exceptional performance and versatility.

Polyimide Tubing:

IDs: .007″ to .075″
Wall thicknesses: .0005″ to .0035″
PTFE/Polyimide composite options
Thermoplastic top coats (Pebax, nylon, tecoflex)

Key Features:

Superior pushability & tractability
Flexibility & kink resistance
Ultra-smooth surface & transparency
Chemically inert
Torque transmission
Sterilization tolerant (Gamma, EtO, E-beam)
Well suited for electrical insulation

Coated Wire:

Polyimide coated copper wire: .007″ to .075″ diameter
Polyimide or Pebax coated 304SST wire: .003″ to .075″ diameter
In-house wire drawing for reduced lead times

Our polyimide tubing and coated wire solutions offer exceptional thermal stability, high dielectric strength, chemical resistance, and tensile strength for high-performance medical devices.

Need advanced materials for your medical device? Let’s discuss how our polyimide solutions can enhance your product’s performance and reliability.

Need things fast? We partner with RawPart for easy purchasing. Check out our inventory at RawPart.com

Browse polyimide inventory